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铝材挤压操作规程及注意事项,烤漆房相关常识

文章发布: 发表时间: 2016-12-26 11:28:23

  1、机台班长留意事项
1, monitor the monitor
方案的好坏直接影响烤漆房的正常出产状况,除按次第配好模具和铝棒外,关键是让全班员工明白方案,什么料先使用,接着使用什么,然后再使用什么,做到使用有眉目。要运用的平面模、分流模,消费前必需先把专用垫准备好,不能等上套模卸模后将下一套上机模具从模具炉中拉出来,而找不到专用垫,导致模具温度降落,压不出或压坏模具,影响方案完成时间,增加消费本钱。模具上机时要查看模具编号能否与排产相同,对壁厚、长度、颜色、订单号的控制有利于提高烤漆房产量,控制好质量。
In the normal production scheme will have a direct impact on the paint room, in addition to the one with a good mold and aluminum rod, the key is to let the employees understand what material, what first use, then use, and then use what do use umem. To die, the plane porthole die, must first put a special pad ready for consumption, not on the cover die after unloading the machine mold a pulled out from the mold in the stove, and can not find a special pad, causes the mold temperature drop, no pressure or crush mold, influence of plan completion between increase the production cost. When the machine mold mold number to view the same ability and scheduling, control of the wall thickness, length, color, order number is helpful to improve the amount of property control good quality paint.
2、主机手留意事项
2, the host hand note
一名合格的主机手必需与班长有默契配合,能与班长沟通,分明班长的方案,班长不在现场时能指挥,不会形成停机。
A qualified host must have tacit cooperation with the monitor, can communicate with the monitor, clear squad leader program, squad leader can not command at the scene, will not form downtime.
机手只要熟习消费方案,才可以懂得开机的技巧,并依据不同的外表处置方式、断面及壁厚控制挤压速度,提高产量,减少废料的消费。
Familiar with the machine hand as long as the consumer can understand the boot program, skills, and according to the different appearance of disposal, cross section and wall thickness control of extrusion velocity, improve the yield and reduce the consumption of scrap.
严厉依照工艺、设备操作规程操作烤漆房内的设备是机手崇高的职责,机械手上、主缸进时要亲密凝视,手不能分开操作台的暂停控制开关,严防没有上挤压饼或机械手毛病惹起挤压杆冲断的事故发作。
In strict accordance with the process and the operating manual of paint room equipment is hand machine high duty manipulator, the master cylinder to close at hand in, can not be separated from the suspension control switch console, not to prevent extrusion or mechanical problems caused by cake hand squeezing rod thrust accident attack.
3、中缀工的操作规程
3, the infix operation rules
中缀工在交接班时首先要检查锯片的固定、转动安装、平安安装及各按钮能否正常。
Infix work shift hand over first to check the blade rotation, fixed installation, safe installation and the button can be normal.
亲密留意出料口型材的行走能否顺畅,当到达型材请求的长度时,开端锯切。
Close attention to the mouth of the material can walk smoothly, when the length of the request to reach the profile, the beginning of sawing.
按手柄开关或脚垫开关,将锯片压向出料型材,锯切过程中要坚持与出料速度相同方向挪动中缀锯,当型材切断后锯片要疾速移离型材。接着将锯断的型材滑入料架冷却,并且每隔3-5支料时必需锯榜样检查外表质量状况,同时恰当向锯片涂擦光滑油。
Switch on the handle switch or foot pad, the blade pressure to the discharge profile, sawing process should adhere to and the discharge speed and in the same direction to move when the infix saw cutting after the saw blade to be quickly removed from profile. Then the section saw slide rack cooling, and every 3 - 5 when the material must check the appearance quality of the saw model, at the same time appropriate to the saw blade rubbed smooth oil.
4、矫直工操作规程
4, straightening work procedures
矫直工在交接班时先检查机械紧固件和液压传动系统,操作手柄及按钮能否正常。启动液压泵、电机能否正常。
The straightening machine checks the mechanical fasteners and the hydraulic transmission system during the shift, the operation handle and button can be normal. Start the hydraulic pump and motor can be normal.
依据型材长度,将后夹头的间隔恰当调整,并固定好后夹头,空负荷试车试行,操作钳口“开-闭”,大车“拉伸-返回”数次,检查能否正常,肯定型材温度低于50℃时方可停止拉直,上料操作钳口紧开夹紧,大车返回处于极限位置,后夹头同时夹紧时处于拉直状态。
According to the profiles, after chuck properly adjusted and fixed interval, after chuck, empty load test trial operation, jaw "open close", the "stretching back several times, check whether the normal, can certainly stop straightening profile temperature lower than 50 DEG C, feeding operation forceps mouth open clamping. The return is at the limit position, in a straight state after clamping chuck at the same time.
在拉直过程中,用手掰动型材使其平直,或按动夹头旋转使型材平直,按拉伸手柄,拉伸开端,拉伸率应不大于1.5%,并留意型材外形尺寸的变化,防止拉伸过量,拉伸完毕后,大车返回,松开前后夹头,将型材送上储料台。
In the straightening process, the flat with the hand moving section, or pressing the chuck rotation. The profile is straight, according to the drawing handle, stretching start, stretching rate should not be greater than 1.5%, and pay attention to changes in profile dimensions, to prevent excessive tension, tension after the cart back, before and after the release of the profiles to chuck, storage feed table.
型材要及时矫直,避免坯料在冷床上堆积,形成碰伤、划伤、擦花,型材装饰面朝上,防止装饰面擦花,传送调直后坯料的传送带与过桥带坚持同步运转。
To timely profile straightening, avoid blank on the cooling bed accumulation, formation of bumps, scratches, scratch, decorative profiles up to prevent the decorative surface scratch, straightening the blank after the transfer conveyor belt runs synchronously with bridge with stick.
5、锯切装框操作规程
5, frame sawing operation rules
首先检查锯片固定、传动、平安安装及各按钮能否正常,然后依据《挤压排产单》上型材长度,颜色,方向装柜,不能混装。送料到锯切台直至碰到挡尺,并将型材摆直。向锯片放射适量的冷却光滑机油,然后开端锯切。锯切时要控制一次锯切支数,避免擦花,并且关于废品坯料和光面料锯切时,要每支之间用洁净布料停止距离。
First check the blade fixing transmission, installation and safe, the button is normal, and then on the basis of "scheduling" on the extrusion profile length, color, direction of loading, can not be mixed. Feeding the sawing station until it touches the ruler, and the straight section. The amount of radiation to the blade cooling smooth oil, then start sawing. When sawing to control a number of sawing, avoid scratch, and a waste material and light fabric cutting, each with a clean cloth to stop the distance between.
将锯切好的型材装到指定的料框,有质量问题的料不能进框,在装框过程中厚重型材装在下面,轻薄型材装上面。同时要做到轻拿轻放,避免压伤、压凹、压坏。每层型材间都必需垫隔条,长短不分歧的型材准绳上不混装,需要混装时,应采取长下短上的装框方式,装好框后用彩条布盖好后需及时转至中转仓进炉时效。
The saw cut profiles loaded into the specified frame, not material quality problems into the box, in the process of heavy metal frame mounted below, mounted on thin section. At the same time should be handled with care, to avoid bruising, indentation and crush. Each layer profiles are required spacing, length differences on the principle of profile does not need to mix, mixed, should be taken under short on the frame, with the color box packed after cover should be timely to transit warehouses into aging furnace.

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